Forklift Servicing & Repairs
Looking for forklift services that keep your equipment running smoothly?
Stellar Machinery has been providing professional forklift servicing to Kiwi businesses for over 40 years. Trust us to get your fleet back up and running
Full Servicing for Every Forklift
We provide full forklift servicing for all fuel types from electric forklift repairs, diesel, and LPG, covering all major forklift brands. Whether you have one unit or an entire fleet, we keep your equipment working at its best.
Our service department handles everything from minor fixes to complete overhauls, using quality parts and proven methods.
Our servicing covers:
- Preventative maintenance
- Engine and transmission checks
- Hydraulic system servicing
- Brake, steering, and mast inspections
- Tyre condition and pressure checks
- Electrical and battery system checks
- Safety inspections and compliance checks
- Fault diagnosis and repair
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How Often Should a Forklift Be Serviced?
Electric forklifts typically require servicing every 500 operating hours or annually, whichever comes first. Diesel and LPG forklifts need more frequent attention with maintenance every 250-400 hours due to engine complexity. These intervals ensure optimal performance and prevent unexpected breakdowns.
High-usage operations may need servicing more frequently. Intensive warehouse operations running multiple shifts often service equipment every 200-300 hours regardless of fuel type.
Operating conditions significantly impact how often services are required. Dusty environments, extreme temperatures, and constant heavy loads accelerate wear requiring more frequent maintenance. Indoor warehouse operations typically extend service intervals compared to outdoor construction applications.
Service Frequency Factors:
- Operating hours and shift patterns
- Load weights and duty cycles
- Environmental conditions
- Equipment age and condition
Signs Your Forklift Needs Service
Unusual noises, reduced performance, or increased fuel consumption indicate immediate repair needs. Hydraulic leaks, steering problems, or brake issues require urgent attention regardless of service schedules. Regular operator inspections help identify problems before they require major forklift repairs.
How Much Does A Forklift Service Cost?
Basic service costs range from $350-650 depending on equipment type and service complexity. Electric forklift servicing typically costs $300-500, while diesel units range from $450-650 due to additional engine maintenance requirements. These prices include standard service items but exclude major repairs or parts replacement.
Annual service costs typically represent 8-12% of equipment value for comprehensive maintenance programs. This investment prevents costly emergency repairs and extends equipment lifespan significantly.
We Work With All Major Forklift Brands & Types
We service a full range of forklifts. So you rest assured your forklift is getting the repairs and service it needs to run in top shape.
If you don’t see your forklift type listed above, please get in contact as we’ll likely still service your machine
Frequently Asked Questions
What's Included in a Forklift Service?
Regular schedule servicing includes complete fluid changes covering engine oil, hydraulic fluid, transmission fluid, and coolant where applicable. Our forklift mechanics replace all filters including air, fuel, hydraulic, and transmission filters during each service. Battery maintenance for electric units includes cleaning, testing, and electrolyte level checks.
Safety system testing ensures all warning lights, horns, backup alarms, and safety devices function properly. This comprehensive approach maintains equipment reliability and regulatory compliance.
How Many Hours Does a Forklift Service Take?
Basic forklift servicing typically requires 2-4 hours depending on equipment type and service complexity. Electric forklift services average 2-3 hours focusing on battery maintenance, electrical systems, and hydraulic components. Diesel units often require 3-4 hours due to additional engine maintenance requirements.
Mobile forklift services may take slightly longer due to setup time and equipment constraints. Workshop-based servicing often proceeds faster with dedicated lifts and tool availability.
How often should I service my forklift?
Standard servicing intervals range from 250-500 operating hours depending on equipment type and application. Electric forklifts typically need servicing every 500 hours, while diesel units may require 250-hour intervals.
Harsh operating conditions or intensive use may require more frequent services. Our forklift mechanics can assess your specific requirements and recommend optimal service schedules based on manufacturer guidelines and real-world experience.
Do you offer emergency forklift repair services?
Our emergency forklift repair services are available when breakdowns occur outside normal business hours. We maintain on-call forklift mechanics equipped with mobile service vehicles, diagnostic tools, and common repair parts. Most emergency repairs can be completed on-site to minimize operational disruption. Response times vary by location but we prioritize urgent repairs that affect business operations.
Our Offices
Auckland
Christchurch
Fiji – Suva
Bay of Plenty
Fiji – Lautoka
Contact us
Find the right forklift for your site—get in touch with our team today for expert advice and fast availability.
